Plastic Welding

Plastic Welding

Nicole ultrasonic plastic welding machine manual

Nicole ultrasonic plastic welding machine manual

First, ultrasonic welding machine theory and structure ... ... ... ... ... ...

Second, recommend ultrasonic welding machine ... ... ... ... ... ... ... ... ...

3, ultrasonic welding machine welding application ... ... ... ... ...

4, ultrasonic welding machine welding advantages ... ... ... ... ... ... ...

5, Part Function Description ... ... ... ... ...

6, using the method ... ... ... ... ... ...

7, debugging ... ... ... ... ...

8, the warranty card ... ...

Basic type ultrasonic welding machine

1, ultrasonic welding machine structural principle: the 220V, 60Hz to 20KHz of high-voltage energy, use of the vibrator into mechanical energy. The case of mechanical vibration, through the transmission of child, welding the first processing material transmitted using the heat generated by breaking the molecular structure, bonding to surface melting, the solid plastic body strength may be comparable.

Second, recommend ultrasonic welding machine:

1, ultrasonic welding machine Model: CR-2015

2, ultrasonic welding machine power: 1500W

3, the working power supply: 220V, 50/60Hz, 10A

4, ultrasonic welding machine frequency: 20KHz

Five, ultrasonic welding machine size: 410mm × 650mm × 1200 & nbspmm

3, ultrasonic welding machine welding Application: decoration, ribbon flower spot welding, riveting, etc., mainly used in textile, clothing, electronics, toys, etc., with small and flexible, simple, cheap and practical advantages.

4, ultrasonic welding machine welding advantages: ultrasonic welding is its speed, cleanliness, security, plastic bonding to achieve the advantages of advanced technology, made a large and reliable force; multiple protection circuit, to provide efficient welding method, to reduce production cost.

5, Part Function:

1, Power Switch: electric power access switch box. With this switch, the unit turns on, while the power indicator light

2, welding time control knob: to set time ultrasonic oscillation, according to the requirements of workpiece, adjust the knob to achieve the welding effect.

3, fan Web: electric cooling fan inside the protected network.

Note: The fan must not be inserted into the network so as to avoid scratching your fingers fingers. Items must not be blocked fan network, maintaining the ventilation flow.

4, the output control cable outlet: the electric box generated ultrasonic energy through the socket and the edge then transmitted to the portable cable transducer.

Note: The electric box at work, this outlet has high-voltage current in the electrodes, must not let nudity or touching.

5, fuse holder: one of the local security device, built-in fuse (10A).

Note: If the electrical box overload work, insurance, air tube fuse itself off to protect the electrical components inside the other.

6, power cord: connect electrical box to an external power supply into line, the plug in the power outlet.

7, welding head: the transducer conversion out of ultrasonic energy passes through the welding head to the workpiece, then the force by staff to achieve the purpose welding.

Note: all part of the welding head size is based on principles of design made of acoustic transmission, it must not arbitrarily change the welding head shape and size, so as not to affect the normal use of the machine or cause welding head scrapped. Welding head to be replaced when the power supply disconnected.

8 oscillation tube: the insulation material, interior and welding head transducer for the role of mobile operators.

Note: The transducer is built to attract the high-voltage electric current through the box transducers convert electrical energy to mechanical energy, therefore do not open or will be sent privately vibration cylinder shell hit (pressure) broken in order to avoid electric shock, ensure safety.

9, sound control switch: This switch is for acoustic control of the operator to control operation of the launch and set up sound, operation, operators will be aligned welding head welding workpiece touch of the switch and pressed hard work.

10, output control cable connector: the power generated inside the ultrasonic energy passes through the same cable connection to the transducer at the joint.

6, use:

1, one end of the cable receiving the oscillation output control cable connector tube on the other end to receive electrical control box on the back of the output cable connector and tighten.

2, the welding head connection surface wipe, connected to the oscillation of the transducer tube, and lock with the wrench.

Note: connection, to ensure that welding head and the transducer surface match between the two connections, and locking. Not too long or because the connecting screw locking phenomenon can not slip teeth, or poor and generate sound waves pass damage the unit.

3, must be used when handling welding head to weld two wrench head and transducer were stuck, not just one part of the card lock or handling, so as not to cause cellular damage oscillation tube.

4, check the 1,2 point is properly installed, it will plug the power cord plugged into an external power outlet, and flip the power switch, then the power indicator lights.

5, soft reduction, sound control switch, then hear the sound when delivered to the welding head and welding hair out "creak" sound, indicating the machine is working correctly, you can put into use.

6, this unusual machine at work, do not open the equipment without permission, please notify the supplier or manufacturer of the equipment sent to check the repair.

7, debugging:

1, portable ultrasonic plastic welding machine in the factory before the commissioning is completed, the absence of unusual circumstances, turn the power on, adjust the welding time to the appropriate location can be used directly.

2, fault analysis:

Failure phenomenon caused by reasons

When the system is connected to power, blown fuse short-circuit power line

When the power switch, the Power indicator does not light (1, power is not really connected; 2, rectifier bridge bad; 3, the power switch or a bad light; four, fuse;)

When the power switch, the power indicator light, but no ultrasound (1, voltage is not normal; 2, transducer line connection is bad; 3, micro switch bad; 4, the transducer is bad; 5 die bad; 6, transducer, die loose connection; 7, circuit board the connector poor contact;)
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Replacement Plastic Welding Rods $16.85 Replacement Plastic Welding Rods Includes 10 ft. of wire Choose from: Nylon, Polycarbonate, Polypropylene, Polyethylene, or ABS (Acrylonitrile Butadiene Styrene) Color: ABS Welding Wire

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Welding Safety Wallchart $49.49 Welding safety wallcharts inform employees how to be safe while welding on the job. Welding safety wallchart is made of durable, yet flexible .020" thick plastic to stand up to any environment. Outlasts traditional cardboard training posters. Feature easy-to-understand facts supported by bold, colorful graphics. Hang large 20"h x 29"w wallcharts at employee entrances, in breakrooms, or work areas. Supplied with 4 corner mounting holes. Wallchart reads: Welding safety.

Caution Welding In Progress Sign $17.79 Caution welding in progress signs help keep your workers safe from welding accidents. Wording - CAUTION - WELDING IN PROGRESS (welding helmet symbol) Color - Black / Yellow Header - Caution Language - English Material - Aluminum, Steel, Plastic, Foam Adhesive, Adhesive Vinyl, Magnetic Size - 7" x 10", 10" x 14", 14" x 20" Lifetime Guarantee available with optional Duroshield Topcoat

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United® Brand Welding Goggles $4.7 Versatile protection for a variety of welding tasks or environments. Choose from either soft plastic or rigid plastic design Available with lift-front option for added convenience Includes Infradura Shade 5 protection Not sure which welding protection you need - Review OSHA's quick reference guide for Hot Work

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