Needle Tips

Needle Tips

Needle Cooling Treatment

   High-speed sewing machine during sewing operations, because of machine needle and sew material prone to repeated friction heat phenomenon. If the machine needle sewing machine overheated, the temperature exceeded 180 degrees Celsius, then it will lead to synthetic fused suture and the suture material deposited on the pinhole and pin after the tank, so that the suture can not be inside the pinhole white by the Mobile skip needle and disconnection caused by failure, serious or even sewing material would also appear to melt holes in a row and become vulnerable. This phenomenon affects not only the effect of sewing operations, and even sewing material will be damaged.

  To solve this problem, sewing equipment, high-speed sewing needs to be done, we need to sewing machine needle and make the appropriate selection and cooling treatment.

  With regard to the choice of machine needle

  A lower melting point for sewing synthetic fabrics, also need high-speed sewing operations, we have a choice of double machine needle or the needle bar, the needle bar are divided into upper and lower two. In the previous section can reduce the machine needle rough vibration, in the next section can reduce the fine needle and sew the friction material, so that the temperature drop machine needle.

  In addition to the needle bar is divided into two sections from top to bottom, we can also choose to use high-speed machine needle, and tip and the pinhole size on both sides of the needle bar part of the rough than the 5% to 7%, to reduce the needle bar with the seam born friction materials heat.

  With regard to the cooling of Needle

  Cooling machine needle designed to prevent suture at high temperatures to soften, resulting in pinhole and the needle slot was blocked, as well as sewing material being burned out. In order to reduce the degree of machine needle heat, lower heat damage to the impact I suggest that you several ways to solve the following problem:

  1. Using the minimum size of the cone-shaped tip of the machine needle. The smaller the machine needle tip through the sewing material generated by friction when the smaller, so machine needle temperature generated by the lower;

  2. The use of spherical pinhole machine needle, can reduce the machine needle sewing needle bar and the friction between the material;

  3. The use of cotton line or through the appropriate treatment of the synthetic fiber cored wire;

  4. The sewing machine needle sewing speed reduced to 200 / min below;

  5. For machine needle comprehensive, science cooling treatment.

  After a long period of repeated study and testing, the following analysis I come to the conclusion we should all pay particular attention to:

  First, non-threading sewing operations carried out with a sewing material, the machine can be a normal sewing needle temperature up to 4 seconds after 250 ° C (for the fiber line, on behalf of the fiber sewing materials, when the needle temperature rose to 250 ° C, chemical fiber has reached the softening point and cut-off point.);

  Second, the equipment, sutures and silicone oil in Canada to conduct sewing without silicone oil under different conditions, the temperature difference of 60 ° C ~ 70 ° C;

  Third, under normal circumstances, the temperature in the normal sewing needle after 3 seconds 5 seconds to rise to the highest temperature within a future that is stable and no longer continue to rise; air cooling method is effective with the most significant, can reduce Pin temperature 100 ° C.

  Because silicone oil is a colorless, odorless transparent liquid, highly volatile, when the suture plus silicone oil, the suture can be taken away part of the heat, so that machine needle temperature decreased rapidly. Cooling fan, but the wind is blowing machine needle means to reduce the machine needle temperature.

  To sum up, the stitches on the silicone oil and the use of air cooling device is a machine needle cooling the most effective way.
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