Gauge Color Coded

Gauge Color Coded

Setting up a home electrical Lab

Read theory and solve objective type questions related to electrical Concepts : http://www.electricalquizzes.com

Work Area for lab:

A work area should consist of a large workbench, desk, or table (preferably wooden) for performing circuit assembly, with household electrical power (120 volts AC) readily accessible to power soldering equipment, power supplies, and any test equipment. Inexpensive desks intended for computer use function very well for this purpose. Avoid a metal-surface desk, as the electrical conductivity of a metal surface creates both a shock hazard and the very distinct possibility of unintentional "short circuits" developing from circuit components touching the metal tabletop. Vinyl and plastic bench surfaces are to be avoided for their ability to generate and store large static-electric charges, which may damage sensitive electronic components. Also, these materials melt easily when exposed to hot soldering irons and molten solder droplets.

If you cannot obtain a wooden-surface workbench, you may turn any form of table or desk into one by laying a piece of plywood on top. If you are reasonably skilled with woodworking tools, you may construct your own desk using plywood and 2x4 boards.

The work area should be well-lit and comfortable. I have a small radio set up on my own workbench for listening to music or news as I experiment. My own workbench has a "power strip" receptacle and switch assembly mounted to the underside, into which I plug all 120 volt devices. It is convenient to have a single switch for shutting off all power in case of an accidental short-circuit!

Tools :

A few tools are required for basic electronics work. Most of these tools are inexpensive and easy to obtain. If you desire to keep the cost as low as possible, you might want to search for them at thrift stores and pawn shops before buying them new.

Multimeter :

First and foremost in your tool collection is a multimeter. This is an electrical instrument designed to measure voltage, current, resistance, and often other variables as well. Multimeters are manufactured in both digital and analog form. A digital multimeter is preferred for precision work, but analog meters are also useful for gaining an intuitive understanding of instrument sensitivity and range.

Digital multimeter :

Most analog multimeters sold today are quite inexpensive, and not necessarily precision test instruments. I recommend having both digital and analog meter types in your tool collection, spending as little money as possible on the analog multimeter and investing in a good-quality digital multimeter.

A test instrument I have found indispensable in my home work is a sensitive voltage detector, or sensitive audio detector. It is nothing more than a sensitized set of audio headphones, equipped with an attenuator (volume control) and limiting diodes to limit sound intensity from strong signals. Its purpose is to audibly indicate the presence of low-intensity voltage signals, DC or AC. In the absence of an oscilloscope, this is a most valuable tool, because it allows you to listen to an electronic signal, and thereby determine something of its nature.

Breadboard :

Also essential is a solderless breadboard, sometimes called a prototyping board, or proto-board. This device allows you to quickly join electronic components to one another without having to solder component terminals and wires together.

Wire stripping pliers :

When working with wire, you need a tool to "strip" the plastic insulation off the ends so that bare copper metal is exposed. This tool is called a wire stripper, and it is a special form of plier with several knife-edged holes in the jaw area sized just right for cutting through the plastic insulation and not the copper, for a multitude of wire sizes, or gauges.

Jumper Wires : 

In order to make quick, temporary connections between some electronic components, you need jumper wires with small "alligator-jaw" clips at each end. These may be purchased complete, or assembled from clips and wires.

Jumper wires (home-made) :

The home-made jumper wires with large, uninsulated (bare metal) alligator clips are okay to use so long as care is taken to avoid any unintentional contact between the bare clips and any other wires or components. For use in crowded breadboard circuits, jumper wires with insulated (rubber-covered) clips like the jumper are much preferred.

Needle-nose pliers :

Needle-nose pliers are designed to grasp small objects, and are especially useful for pushing wires into stubborn breadboard holes.

Screwdrivers :

No tool set would be complete without screwdrivers, and I recommend a complementary pair (3/16 inch slotted and #2 Phillips) as the starting point for your collection. You may later find it useful to invest in a set of jeweler's screwdrivers for work with very small screws and screw-head adjustments.

Soldering iron and solder ("rosin core") :

For projects involving printed-circuit board assembly or repair, a small soldering iron and a spool of "rosin-core" solder are essential tools. I recommend a 25 watt soldering iron, no larger for printed circuit board work, and the thinnest solder you can find. Do not use "acid-core" solder! Acid-core solder is intended for the soldering of copper tubes (plumbing), where a small amount of acid helps to clean the copper of surface impurities and provide a stronger bond. If used for electrical work, the residual acid will cause wires to corrode. Also, you should avoid solder containing the metal lead, opting instead for silver-alloy solder. If you do not already wear glasses, a pair of safety glasses is highly recommended while soldering, to prevent bits of molten solder from accidently landing in your eye should a wire release from the joint during the soldering process and fling bits of solder toward you.

Soldering gun :

Projects requiring the joining of large wires by soldering will necessitate a more powerful heat source than a 25 watt soldering iron. A soldering gun is a practical option.

Utility knife :

Knives, like screwdrivers, are essential tools for all kinds of work. For safety's sake, I recommend a "utility" knife with retracting blade. These knives are also advantageous to have for their ability to accept replacement blades.

Slip-joint pliers/Adjustable-joint pliers :

Pliers other than the needle-nose type are useful for the assembly and disassembly of electronic device chassis. Two types I recommend are slip-joint and adjustable-joint ("Channel-lock").

Hand drill :

Drilling may be required for the assembly of large projects. Although power drills work well, I have found that a simple hand-crank drill does a remarkable job drilling through plastic, wood, and most metals. It is certainly safer and quieter than a power drill, and costs quite a bit less.

Supplies :

Some experiments will require a source of audio-frequency voltage signals. Normally, this type of signal is generated in an electronics laboratory by a device called a signal generator or function generator. While building such a device is not impossible (nor difficult!), it often requires the use of an oscilloscope to fine-tune, and oscilloscopes are usually outside the budgetary range of the home experimenter. A relatively inexpensive alternative to a commercial signal generator is an electronic keyboard of the musical type. You need not be a musician to operate one for the purposes of generating an audio signal (just press any key on the board!), and they may be obtained quite readily at second-hand stores for substantially less than new price. The electronic signal generated by the keyboard is conducted to your circuit via a headphone cable plugged into the "headphones" jack.

Spool of 22-gauge, solid copper wire :

Wire used in solderless breadboards must be 22-gauge, solid copper. Spools of this wire are available from electronic supply stores and some hardware stores, in different insulation colors. Insulation color has no bearing on the wire's performance, but different colors are sometimes useful for "color-coding" wire functions in a complex circuit.

Wire-wrap wire and wrapping tool :

An alternative to solderless breadboard circuit construction is wire-wrap, where 30-gauge (very thin!) solid copper wire is tightly wrapped around the terminals of components inserted through the holes of a fiberglass board. No soldering is required, and the connections made are at least as durable as soldered connections, perhaps more. Wire-wrapping requires a spool of this very thin wire, and a special wrapping tool, the simplest kind resembling a small screwdriver.

Component box :

During the course of building many circuits, you will accumulate a large number of small components. One technique for keeping these components organized is to keep them in a plastic "organizer" box like the type used for fishing tackle.

About the Author

Written by Kuphaldt

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